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INTERCOOLERS - How do I select the proper intercooler core size?

A major limiting factor in choosing an intercooler size is space constraints within the engine bay. If there is not enough room for an intercooler with adequate flow, then often a water-to-air intercooler is used instead to maximize the cooling capability of the surface area of the core. You want to make sure that the intercooler you choose is large enough to effectively handle the air. Too small of a core, and you will restrict the potential of the turbo by not allowing the charge air to be cooled adequately.

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